Our prototype PCB assembly service delivers fast, reliable results for your prototyping needs, whether you're testing new designs or working on small production runs.
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Prototype PCB Assembly: Fast, Reliable Prototyping for Rapid Product Development
At Surface Mount Solutions (SMS), we offer comprehensive Prototype PCB Assembly services to support your rapid product development needs. Whether you're testing a new product or refining an existing design, our prototype assembly services ensure that your printed circuit boards (PCBs) are built with precision and delivered quickly, allowing you to move through the development process efficiently. From single prototypes to small production runs, we provide reliable, high-quality assembly solutions for industries such as telecommunications, consumer electronics, medical devices, and aerospace.
With decades of experience in PCB manufacturing, SMS combines advanced assembly techniques with rigorous quality control to ensure your prototypes meet design specifications and function flawlessly in real-world applications. Our flexible prototyping services are designed to reduce the time it takes to bring new products to market, helping you stay ahead in a fast-paced industry.
What is Prototype PCB Assembly?
Prototype PCB Assembly involves creating small quantities of printed circuit boards for testing and development purposes. The goal of prototyping is to validate the design, test functionality, and identify any necessary modifications before moving into full-scale production. Prototyping is a critical step in product development, allowing engineers to refine their designs and ensure that the final product performs as expected
- Fast Turnaround Times: We offer quick delivery of prototype boards, helping you accelerate your development timelines and bring products to market faster. >
- Small Batch Production: Whether you need a single prototype or a small run of boards, our prototype assembly services are flexible to accommodate your project needs.
- Precision Assembly: Our advanced assembly equipment ensures that every board is built to your exact specifications, with careful attention to detail at every step.
Why Prototype PCB Assembly is Essential for Product Development
Prototyping is an essential part of the product development process, particularly in industries where innovation and speed to market are key. By creating and testing prototypes, you can catch design flaws early, optimize functionality, and reduce the risk of costly rework or redesigns during full production. Our Prototype PCB Assembly services allow you to quickly validate your designs and make adjustments before committing to large-scale manufacturing.
- Design Validation: Prototypes allow you to test your design in real-world conditions, ensuring that it performs as expected and meets all required specifications.
- Risk Mitigation: Catching design flaws early in the development process helps you avoid costly changes and rework during full production.
- Faster Time to Market: By rapidly assembling and testing prototypes, you can move through the development process more efficiently and bring products to market faster.
Our Prototype PCB Assembly Process
At SMS, we use a streamlined process to ensure that your prototype PCBs are assembled quickly and accurately. From design review to final testing, we manage every aspect of the assembly process, providing you with high-quality prototype boards that meet your project timelines and specifications. Our process includes:
- Design Review and DFM Support: Our engineers review your PCB design to ensure it is optimized for manufacturability, helping to reduce potential issues during assembly.
- Component Sourcing: We source all necessary components through our global supplier network, ensuring that your boards are built with high-quality, reliable parts.
- Advanced Assembly Techniques: We use state-of-the-art surface mount technology (SMT) and through-hole assembly equipment to build your boards with precision and accuracy.
- Functional Testing: Every prototype board undergoes thorough testing to verify that it functions as intended, providing you with the confidence that your design is ready for the next stage of development.
Industries That Benefit from Prototype PCB Assembly
Our Prototype PCB Assembly services are used by companies in a wide range of industries to accelerate product development and reduce time to market. From telecommunications and consumer electronics to aerospace and medical devices, our prototyping solutions help businesses innovate faster and more efficiently.
- Telecommunications: In the fast-moving telecommunications industry, rapid prototyping is essential for developing new technologies and staying ahead of competitors.
- Medical Devices: Medical device companies rely on prototype assembly to test new designs and ensure that they meet strict regulatory standards before full production.
- Aerospace: Aerospace companies use prototypes to validate the performance and reliability of their boards in critical applications, ensuring they can withstand harsh environments.
Benefits of Prototype PCB Assembly
Choosing SMS for your Prototype PCB Assembly needs provides numerous benefits that can help streamline your development process and ensure the success of your product. Our expert team, combined with advanced equipment, ensures that your prototypes are built to the highest standards of quality and performance.
- Fast, Reliable Prototyping: Our prototype assembly services offer quick turnaround times, ensuring that your boards are ready for testing as soon as possible.
- Design Optimization: We provide design for manufacturability (DFM) support to help you optimize your PCB design, reducing potential issues during full production.
- Cost-Effective Solutions: Prototyping helps you identify and address design flaws early, reducing the risk of costly rework or redesigns during production.
Why Choose SMS for Prototype PCB Assembly?
At SMS, we are committed to providing fast, reliable Prototype PCB Assembly services to help you bring your products to market quickly and efficiently. With decades of experience in PCB assembly and manufacturing, we understand the importance of quality, speed, and precision in the prototyping process. Our team of skilled technicians and engineers ensures that every prototype we build meets your exact specifications and performs flawlessly in real-world conditions.
- Expert Prototyping Services: Our experienced team has the expertise to handle even the most complex prototype designs, ensuring that your boards are built to the highest standards of quality.
- Advanced Assembly Technology: We use state-of-the-art assembly equipment to build your prototypes with precision and accuracy, providing you with reliable, high-performance boards.
- Rapid Turnaround: We understand the importance of speed in product development, which is why we offer fast turnaround times for all prototype assembly projects.
Get Started with Prototype PCB Assembly
If you're ready to accelerate your product development process with fast, reliable Prototype PCB Assembly, SMS is here to help. Contact us today to learn more about our prototyping services and how we can support your next project with high-quality, precision-assembled prototype boards.
Get in touch today to discuss how we can turn your complex designs into reliable, high-quality products.
From quick-turn PCB assembly to full turnkey solutions, our services cover every stage of the manufacturing process. Whether you need expert materials procurement, thorough testing, or final delivery, we ensure each step is handled with precision, efficiency, and quality.
Ensure efficient PCB assembly with reliable materials procurement and kitting. Learn how we streamline the process and keep production on time.
Meet tight deadlines with our high-quality QuickTurn PCB assembly, delivering reliable results in as little as 2-4 days.
Maintain control by supplying your own components while we handle the assembly, ensuring flexibility without sacrificing quality.
Simplify your project with our turnkey PCB assembly services, handling everything from component sourcing to final delivery.
Get contaminant-free boards with our advanced inline aqueous cleaning service, ensuring optimal performance and durability for every project.
Ensure flawless PCB assembly with our AOI and visual inspection services, detecting defects early and ensuring top-tier quality control.
Get precision BGA rework and reballing to ensure reliable PCB connections and long-term performance for your most complex assemblies.
Get fast prototype PCB assembly services for rapid iterations and reliable results, ensuring your project moves quickly through development.
Ensure flawless PCB performance with our functional testing services, designed to verify that every board functions perfectly under real-world conditions.
Turning complex circuit board designs into reliable, high-quality products requires an efficient and detail-oriented process. Our step-by-step approach eliminates common manufacturing obstacles, ensuring smooth production, superior quality, and on-time delivery. Each stage is designed to tackle potential pain points, giving you confidence that your PCB assembly project will be handled with precision and expertise.
Every successful project starts with a strong foundation. Our engineers work closely with your team to review your design files, providing Design for Manufacturability (DFM) feedback. This early-stage consultation helps prevent costly revisions and optimizes your design for a seamless transition to production.
Component sourcing can be challenging, especially when balancing cost and lead times. Our experienced procurement team handles all aspects of materials procurement, ensuring that the best-quality components are used and that your project stays on schedule, even for complex printed circuit board designs.
We use state-of-the-art surface mount technology (SMT) and through-hole assembly techniques to build your circuit boards with the highest accuracy and consistency. Our advanced equipment and skilled technicians ensure precise placement of even the smallest components for a robust, reliable build.
Quality is our top priority. Each assembly goes through multiple inspection stages, including Automated Optical Inspection (AOI), X-ray testing, and comprehensive functional testing. This ensures every circuit board meets stringent standards and performs as expected.
Once testing is complete, your product is prepared for delivery. Whether you need full box builds, special packaging, or local delivery, our logistics team ensures that each project arrives on time and ready for deployment.
Get in touch today to discuss how we can turn your complex designs into reliable, high-quality products.
Whether you need a quick-turn solution or end-to-end turnkey services, our capabilities are designed to support every stage of your PCB assembly process.
With advanced technologies, flexible lead times, and a commitment to quality, we tailor our services to your specific project requirements.
Depending on customer requests, projects can be completed in as little as 2-4 days, ideal for urgent needs.
A cost-effective solution with a lead time of 5 days (assembly only).
Comprehensive solutions, including procurement and assembly, completed in 10-15 days, depending on part availability.
Advanced SMT capabilities for high-precision components, handling placements down to 01005 with fine-pitch BGA and QFN.
Precision through-hole technology using selective soldering for mixed-technology assemblies, ensuring robust connections.
Accommodating boards up to 18”x15” with custom panelization options for efficient production and cost savings.
Automated Optical Inspection (AOI) and inline cleaning ensure that each PCB assembly is free from defects and contaminants.
Functional testing, BGA X-ray inspection, and rework solutions like BGA reballing to guarantee flawless performance.
Providing full reels and properly labeled components ensures uninterrupted production. Avoid loose parts and supply at least 5 inches of cut tape for feeder compatibility.
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Full Reels Preferred: Whenever possible, provide full reels to minimize machine downtime and ensure uninterrupted production.
Cut Tape: If cut tape is necessary, it must be at least 5 inches long for proper feeder handling.
Machine Loss: Add 2% for all passive components to account for machine loss, and 4% for 0402 caps and resistors.
Loose Components: Loose parts must be hand-placed, which increases time and cost—please avoid whenever possible.
Labeling: Clearly label reels or trays with the customer part number and a complete component description, including value and part type.
IC Packaging: Integrated Circuits (ICs) should ideally be on tape and reel; however, if tubes are used, ensure all components face the same direction and the tube is properly labeled.
Boards must include fiducials, silkscreen reference markers, and adequate component clearance. Consider panelizing for smaller boards to maximize efficiency.
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Fiducials: Boards and panels must include fiducials for accurate alignment during assembly.
Silkscreen: Ensure reference designators and polarity markers are visible on the silkscreen.
Component Clearance: Components should not be placed within 0.080 inches of the edge of the board to avoid damage.
Panelization: For boards smaller than 3x4 inches, consider panelizing. Ideal panel size is approximately 8x10 inches with a 0.25” border.
Double-Sided Boards: For double-sided assemblies, passive components should be placed on the bottom side when possible.
Submit Gerber files, a current BOM, and CAD data for machine programming. Include an audit sheet for any shortages, and consider providing a sample board.
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Gerber Files: Gerber data is required to produce the stencil and ensure proper layout for panelized boards.
BOM (Bill of Materials): Provide an accurate BOM for the current build, including all parts and values, for assembly accuracy.
CAD Data: CAD data is required for machine programming and ensuring precise component placement.
Audit Sheet: Include an audit sheet listing all shortages and discrepancies in the provided parts to avoid delays in the assembly process.
Sample Board (Optional): Providing a sample board can greatly aid in the accurate assembly of your production run.
To guarantee a smooth and efficient assembly process, it's essential to follow these kitting guidelines. By properly preparing your parts, boards, and data, we can ensure accurate and timely production while minimizing delays and errors.
Contact SMS to take advantage of our turnkey PCB assembly services, ensuring fast lead times, precision, and quality.